在砂石行业摸爬滚打了十来年,老李见过太多同行在安山岩上栽跟头。
这种石头看着不起眼,黑褐色的断面上偶尔泛着些白色的斑晶。可你要是真把它当成普通石料来处理,设备很快就给你脸色看。安山岩属于中性至酸性火成岩,莫氏硬度普遍在五到六之间。斜长石、角闪石、石英、辉石、磁铁矿、云母——矿物成分复杂得让人头疼。更要命的是它的磨蚀性是普通石灰石的兩倍以上。普通锤式破碎机的锤头在这种料面前撑不过两个月,反击破的板锤甚至二十多天就得换。
老李自己就吃过这个亏。前两年他在外地帮朋友看一个安山岩项目,对方图便宜上了一台普通颚破。结果大块料一进去就卡在进料口和腔壁的夹角里,设备振动越来越大,轴承烧了两回。生产线停一次,十几万就没了。“后来那朋友跟我说,光换配件换得他都快破产了。”老李摇着头说。
所以这次自己在吉林拿下一个安山岩矿山的时候,老李决定不能再走老路。矿山是自己的,料是现成的,市场也不缺——当地搅拌站天天催着要高品质骨料——偏偏不能卡在设备上。
他开始了漫长的考察。
半年时间,老李跑了六个省。在浙江,他见过一条花岗岩生产线用C6X颚破做粗碎,大块料进去跟吃豆腐一样顺畅。在福建,一条安山岩生产线用HST单缸圆锥破做中细碎,出来的石子粒型圆润,针片状少得让人意外。老李一项一项记在本子上:进料粒度、通过量、易损件更换周期、停机频率。
越看越明白——安山岩这种料,得用专门对付硬岩的设备来伺候。
安山岩原矿开采出来普遍是大块状,五十公分到一米五不等。普通颚破的破碎腔是直线型的,大块料进去容易卡在死区。但C6X那个V型破碎室不一样——经过精准力学计算和结构优化,物料往下走的时候通道越来越窄,破碎力度集中在底部。大块原石进去,出来的毛料均匀得很,中细碎环节的压力一下子就降下来了。
光有腔型还不够。安山岩这种硬料,对设备本体的要求也高。C6X的核心部件全部是高品质铸锻材料——高强度铸造活动颚体、重型锻造偏心轴、整体铸钢轴承箱。整机结构强度拉满,在露天矿山那种粉尘大、温差大的恶劣环境里连续作业,照样扛得住。
中细碎环节的选择更关键。反击破价格便宜,但板锤在安山岩面前损耗太快。圆锥破虽然初期投入高一些,但高铬合金的轧臼壁和破碎壁寿命长得多。HST单缸圆锥破用的是层压破碎原理——石头碎石头,物料与物料之间相互挤压。这种方式不仅破碎效率高,耐磨件的损耗也大幅降低,成品针片状含量能控制在很低的水平。
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安山岩破碎机是矿建设备大型的生产企业,现有工程师人,技术人员人,技工人,主要生产各种规格型号的矿车道岔矿用支架与支护设备等产品,以及矿建产品和新产品的研发,所有产品。根据市场经济发展的需要,为开发新产品,支援国家能源和矿业建设发展奠定了坚定的基础。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
现场视频如下:
老李算了一笔账:虽然圆锥破买的时候贵一点,但算上后期换配件的钱和停机损失,综合下来反而更省钱。
最终敲定的方案是一套完整的干法生产工艺。F5X重型棒条给料机打头阵,把大块原矿均匀送进生产线,棒条结构还能预先筛掉泥土细杂料。C6X180颚破负责粗碎,HST500单缸圆锥破扛中细碎。全程不加水,没有泥浆处理的问题,配套密封除尘装置,粉尘收集效率高,环保达标。
设备进场那天,老李亲自盯着吊装。C6X的组合式机架是分体运输的,到现场组装。一体化电机座直接固定在破碎机上,安装空间省了不少。老李的矿山场地不算宽裕,这一下省了不少基础建设的钱和时间。
开机那天,所有人都捏了一把汗。
好的块一米多的大料送进颚破的V型腔,机器闷响了一声,石头应声而裂。没有卡顿,没有剧烈振动,破碎腔里传出来的是均匀而持续的破碎声。毛料顺着皮带送进HST500圆锥破,再进行中细碎处理。振动筛分层分级,筛出四种规格的成品——0到5毫米、5到10毫米、10到20毫米、20到31.5毫米。
老李蹲在成品料堆前,抓起一把5到10毫米的骨料看了半天。“针片状很少。”他站起来拍了拍手上的灰,“关键是稳——从早开到晚,产量没掉过。”
项目投产后,老李算了一笔运营账。易损件的更换周期比预期还长了不少,停机维修的次数屈指可数。成品骨料全部供应给当地搅拌站,对方反馈说混凝土和易性好、强度达标。
“以前觉得安山岩难啃,现在看是没找对路子。”老李站在矿山顶上,看着皮带输送机源源不断把骨料运往成品仓,“设备选对了,安山岩就是好东西。”
风从山坳里吹过来,带着破碎机低沉的轰鸣。那条生产线还在稳稳地转着,从早到晚,一天没停过。
回过头看,安山岩破碎这件事,说到底考验的不是石头,是设备选型的眼光。普通设备看着便宜,用起来贵——配件换得快、停机停得多、产量上不去。而针对硬岩特性设计的专用设备,初期投入高一些,但长效运营下来反而更经济。从V型破碎腔到层压破碎原理,从高铬合金耐磨件到干法环保工艺,每一个环节的针对性设计,最终都体现为生产线的稳定产出和客户的长期收益。
老李的故事在当地的砂石圈子里传开了。不少同行打电话来问设备配置,老李每次都一句话:“安山岩这种料,别想着省钱买便宜设备——省在前头,亏在后头。”